FREE BLANK SAMPLE CAPS AVAILABLE  
OTTOCAP delivery is not expected on the scheduled day. 
FREE BLANK SAMPLES WITH FREE GROUND SHIPPING
Home

Front Panel Decoration Size Chart

HEADWEAR AND ACCESSORY STYLES

STYLE

APPROXIMATE FRONT PANEL EMBROIDERY & HEAT TRANSFER AREA

5 Panel Foam Front High Crown Styles

Embroidery Not Recommended / Heat Transfer 4.5” W x 2.5” H

5 Panel Low Profile Styles

5” W x 2.25” H

5 Panel Mid Profile Styles

5” W x 2.5” H

6 Panel Low Profile Styles

5” W x 2.25” H

6 Panel Mid Profile Styles

5” W x 2.5” H

7 Panel Mid Profile

5” W x 2.25” H

Beanie Styles

4.5” W x 2.5” H

Beanie (Reversible) Style No. 91-1234

Embroidery Not Recommended / Heat Transfer 4.5” W x 2.5” H

Biker Style Head Wrap Style No. 98-593

Front: 2” W x 2” H
Back: 2” W x 1.5” H
Sides: 4” W x 2” H

Bucket Hat (Washed Pigment Dyed) Style No. 16-200

4.5” W x 2” H

Camper Cap Styles

4” W x 1.5” H

Hat Band

4.5” W x 1” H

Military Styles

4.5” W x 1.25” H

Painter Cap

4.75” W x 2.25” H

Running Cap Style No. 133-1047

Embroidery Not Recommended / Heat Transfer 3.5” W x 2” H

Running Cap Style No. 133-1252

4” W x 1.5” H

Sun Visor Styles

4.5” W x 1.25” H

YOUNG ADULT HEADWEAR STYLES

STYLE

APPROXIMATE FRONT PANEL EMBROIDERY & HEAT TRANSFER AREA

Young Adult 5 Panel Foam Front High Crown Styles

Embroidery Not Recommended / Heat Transfer 4” W x 2.25” H

Young Adult 6 Panel Low Profile Styles

4.5” W x 2.125” H

Young Adult 6 Panel Mid Profile Styles

4.5” W x 2.25” H

Young Adult Sun Visor Styles

4.25” W x 1.125” H

EMBROIDERED, PRINTED, DESIGNED HEADWEAR STYLES

STYLE

APPROXIMATE FRONT PANEL EMBROIDERY & HEAT TRANSFER AREA

Style No. 114-815 (Reflective Piping Design)

Top 3" W x Bottom 4" W x 2.25" H

Style No. 19-701 (Piping Design)
profile

Top 3" W x Bottom 4" W x 2.25" H

Style No. 57-174 (U.S. Flag Pattern)

2.75” W x 2.25” H

Style No. 58-755 (U.S. Flag Flame Pattern)
Profile shape

Top 4” W x Bottom 3” W x 2.25” H

Style No. 80-585 (U.S. Flag Design)

Top 4” W x Bottom 4.5” W x 2.25” H

Style No. 87-478 (Flame Pattern)
profile

3” W x 2.25” H

MASK LOGO SIZES

STYLE

APPROXIMATE HEAT TRANSFER AREA

174-1308

4.5” W x 2.5” H

174-1309

4.5” W x 2” H

174-1310

4.5” W x 2” H

STANDARD PATCH SIZES

SHAPE

APPROXIMATE PATCH SIZES

Square Size A
square

2” W x 2” H

Square Size B

2.25” W x 2.25” H

Square Size C

2.5” W x 2.5” H

Rectangle Size A
Rectangle

3” W x 2” H

Rectangle Size B

4” W x 2” H

Circle Size A
circle

2” W x 2” H

Circle Size B

2.25” W x 2.25” H

Circle Size C

2.5” W x 2.5” H

Oval Size A
Oval

2.5” W x 2.5” H

Oval Size B

2.5” W x 2.5” H

Shapes

Patch sizes are calculated by adding the width (W) and the height (H), then divided by two.
Example: 4” W + 2” H = 6” ÷ 2 = 3”